Sanding TutorialThis tutorial covers the basic steps of cutting the parts from the trees and sanding the parts. The sanding process is the part of the bare plastic step in the build layers chart. Below are pictures of the various sanding implements that I have collected so far as I continue to build. Each sanding tool, sanding pad, sand paper, sanding sticks, etc have their uses depending on sanding situations.
Starting with cutting, I use nippers which have a flat cutting surface that makes cutting flush lines easy. Now the cutting places stress on the plastic and this usually leaves a small amount of white where the stress occurs. To avoid the white stress marks, cut the excess nubs away from the part leaving a small amount of the nub in place. Follow this up with the sanding process and the white nubs will not be present. The below example shows the white stress marks on the nubs. Further down in this page, you will see that the are where the nubs were cut do not have these stress marks.
For this example, I'm using 3 different grits (roughness) of sanding sticks. Using different grits of sand paper or sanding pads works as well, it is just a matter of preference in sanding tool. The important issue here is that you must use different grits of sanding implements. The sanding stick I begin with was found at my local hobby shop and at this level, it is used to remove material. Since it is very corse, it will remove alot of material, so be very careful when sanding with low grit implements. The sanding grit of the black sanding stick is about 75 - 100 grit. Once the major material has been removed, I move on to the next grit. This sanding stick was purchased at my local drug store in the nail care area. It comes in a single stick with white and pink on one side and gray on the back. The most corse side is the pink, followed by the white, then the gray. The grit is roughtly 200-350 grit. Once the majority of the rough scratches is removed, I moved on to the white sanding side. The grit for the white side is about 400-500 grit. This will further smooth the surface. You will notice that the surface is becoming a little shiny similar to the how the plastic looked before sanding. The final step is to use the gray side and polish the part. This is a fairly high grit at about 800-1000 and at this level, the part will be polished to a very shiny finish. Following this gradual progression of higher and higher sanding grits, you can polish the nubs to the point where it looks as if they were never there.
This is another example of sanding, beginning with the low grit stick to the high grit stick.
Adding to this tutorial is a sanding video for removing the nubs/gates/spruce connections from a part. The process is very simple and follows the steps laid out above.
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November 7, 2007: New tutorial for sanding
April 8, 2008: Added a video of the process.